Toyota Camery Engine 2AZ-FE
q..
how install water pump on camery engine 2AZ-FE
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE FRONT WHEEL OPENING EXTENSION
PAD RH
3. REMOVE FRONT WHEEL OPENING EXTENSION
PAD LH
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE ENGINE UNDER COVER LH
6. DRAIN ENGINE COOLANT (See page CO-5)
7. REMOVE FRONT FENDER APRON SEAL RH
8. REMOVE NO. 2 ENGINE MOUNTING STAY RH (See
page EM-95)
9. REMOVE ENGINE MOVING CONTROL ROD SUB ASSEMBLY
(See page EM-95)
10. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH
(See page EM-96)
11. REMOVE V-RIBBED BELT (See page EM-6)
12. REMOVE GENERATOR ASSEMBLY (See page CH-11)
13. REMOVE WATER PUMP PULLEY
(a) Using SST, remove the 4 bolts and water pump
pulley.
SST 09960-10010 (09962-01000, 09963-00700)
(a) Remove the clamp of the crankshaft position sensor
from the water pump.
(b) Disconnect the wire of the crankshaft position
sensor from the clamp bracket.
(c) Remove the 4 bolts, 2 nuts and clamp bracket.
(d) Using a screwdriver, pry between the water pump
and cylinder block, and then remove the water
pump.
HINT:
Tape the screwdriver tip before use.
(b) Turn the pulley, and then check that the water pump
bearing moves smoothly without making a "click"
sound.
If it does not move smoothly, replace the water
pump assembly.
1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the
contact surface.
(b) Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three
Bond 1207B or Equivalent
Standard seal diameter:
2.2 to 2.5 mm (0.09 to 0.10 in.)
NOTICE:
• Remove any oil from the contact surface.
• The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
(c) Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
(d) Install the wire of the crankshaft position sensor
onto the clamp bracket.
(e) Install the clamp of the crankshaft position sensor
onto the water pump
q..
how install water pump on camery engine 2AZ-FE
2AZ-FE COOLING – WATER PUMP COMPONENTS
2AZ-FE COOLING – WATER PUMP
REMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE FRONT WHEEL OPENING EXTENSION
PAD RH
3. REMOVE FRONT WHEEL OPENING EXTENSION
PAD LH
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE ENGINE UNDER COVER LH
6. DRAIN ENGINE COOLANT (See page CO-5)
7. REMOVE FRONT FENDER APRON SEAL RH
8. REMOVE NO. 2 ENGINE MOUNTING STAY RH (See
page EM-95)
9. REMOVE ENGINE MOVING CONTROL ROD SUB ASSEMBLY
(See page EM-95)
10. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH
(See page EM-96)
11. REMOVE V-RIBBED BELT (See page EM-6)
12. REMOVE GENERATOR ASSEMBLY (See page CH-11)
13. REMOVE WATER PUMP PULLEY
(a) Using SST, remove the 4 bolts and water pump
pulley.
SST 09960-10010 (09962-01000, 09963-00700)
14. REMOVE WATER PUMP ASSEMBLY
(a) Remove the clamp of the crankshaft position sensor
from the water pump.
(b) Disconnect the wire of the crankshaft position
sensor from the clamp bracket.
(c) Remove the 4 bolts, 2 nuts and clamp bracket.(d) Using a screwdriver, pry between the water pump
and cylinder block, and then remove the water
pump.
HINT:
Tape the screwdriver tip before use.
NOTICE:
Be careful not to damage the contact surfaces of
the water pump and cylinder block.
INSPECTION
Be careful not to damage the contact surfaces of
the water pump and cylinder block.
INSPECTION
1. INSPECT WATER PUMP ASSEMBLY
(a) Visually check the drain hole and air hole for coolant
leakage.
If leakage is found, replace the water pump
assembly.
leakage.
If leakage is found, replace the water pump
assembly.
(b) Turn the pulley, and then check that the water pump
bearing moves smoothly without making a "click"
sound.
If it does not move smoothly, replace the water
pump assembly.
INSTALLATION
1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the
contact surface.
(b) Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three
Bond 1207B or Equivalent
Standard seal diameter:
2.2 to 2.5 mm (0.09 to 0.10 in.)
NOTICE:
• Remove any oil from the contact surface.
• The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
(c) Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
(d) Install the wire of the crankshaft position sensor
onto the clamp bracket.
(e) Install the clamp of the crankshaft position sensor
onto the water pump
